Portfolio

This Portfolio page showcases some of the projects Raucus Works has completed.

Motorbike sprocket cover

An original aluminium sprocket cover was reverse engineered into a precise CAD model and reproduced via 3D printing — providing a reliable, cost-effective replacement for a discontinued component.

The Challenge

The original component was no longer manufactured. By taking precise measurements from the existing part and rebuilding it in CAD, a functional replacement was produced that fits and performs identically to the original.

Original aluminium part used as reference
CAD design in Fusion 360
Printed part alongside the original
Installed on the motorbike
Original aluminium part used as reference
CAD design in Fusion 360
Printed part alongside the original
Installed on the motorbike

MG Rover car clock

The MG Rover clock has a widespread fault causing units to fail. A new case was designed from scratch using measurements taken from a faulty unit, then iterated across multiple prints to achieve the correct fit and finish.

The Challenge

The case needed to accommodate the original 4-pin connector exactly while achieving a finish that matched the original. Several iterations were printed before the final design was confirmed.

Original faulty unit used for measurements
CAD case design
Multiple iterations to refine the fit
Finished case with snug 4-pin connector fit
Original faulty unit used for measurements
CAD case design
Multiple iterations to refine the fit
Finished case with snug 4-pin connector fit